ADL offers a broad spectrum of problem-solving analytical services, ranging from materials and device characterization, process evaluation, quality control, reliability and failure analysis, to specialized testing based on customer needs. ADL’s multidisciplinary team of dedicated staff and instrument resources provide support in the fields of electronics, chemicals, materials, aerospace and defense, additive manufacturing, medical applications and more. The lab’s array of more than 50 state-of-the-art instruments, all under one roof, allows multi-technique analysis with a quick turnaround time and a thorough understanding of the problem at hand. By providing accurate and reliable solutions, ADL has helped its customers reach the highest standards of product quality and reliability. Our experience and problem-solving focus allow us to work with you to develop an approach that meets your needs on your timeline and budget. Our goal is to provide you not only data, but to deliver results with insight and understanding for action.
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Materials Testing & Analysis
- Micro/Nano-structural analysis using electron microscopy, optical microscopy and AFM.
- Identification of unknown materials such as surface (or buried) contaminants, inclusions,
impurities, surface stains, corrosion products, etc. for their elemental composition,
chemical analysis, organic functional groups and depth profiling using EDS, XPS, FTIR
and TGA-MS techniques.
- Non-destructive testing of products for their internal structure/construction, quality
control and defect analysis with techniques such as 2D X-ray imaging, 3D X-ray computer
tomography and acoustic microscopy (C-SAM).
- Analysis of internal layers, features and embedded defects with precise sample delayering
and deprocessing through cross- and flat- sectioning using mechanical, chemical and
ion polishing, microtome and FIB’s targeted micro- sectioning capabilities.
- Measurement of surface topography, roughness, waviness, 3D size of micro/ nano features,
film thickness and optical constants using techniques such as AFM, stylus and optical
profilometry and spectroscopic ellipsometry.
- Determination of crystallinity and phase identification and crystal orientation mapping
using XRD, TEM and EBSD.
- Polymer curing profile, measurement of thermal properties such as phase transitions,
glass transition temperature, specific heat, thermal conductivity, thermal diffusivity,
thermal expansion, thermal decomposition using tools such as DSC, TGA, TG-MS, TMA,
TDS and DMA.
- Micro/Nano-structural analysis using electron microscopy, optical microscopy and AFM.
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Failure Analysis
- Non-destructive testing of products to identify failed site location and size using
techniques such as optical microscopy, 2D X-ray imaging, 3D X-ray CT scans and C-SAM.
- ADL owns an extensive set of sample prep tools and expertise to perform precise cross-sectioning
and/or flat sectioning to expose the failed site. Precision cutting, mechanical, chemical
and ion polishing, microsurgery, microtome slicing and localized micro cross-sectioning
are performed.
- The exposed failed site is analyzed for its microstructure, chemical composition and
other properties to determine its nature and source.
- The ADL team performs accurate data analysis to determine possible failure modes and
the root cause.
- A comprehensive report describes the failure analysis results and guidance for preventive
measures.
- Non-destructive testing of products to identify failed site location and size using
techniques such as optical microscopy, 2D X-ray imaging, 3D X-ray CT scans and C-SAM.
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Equipment Access
- ADL users have access to over 50 instruments, all located under one roof.
Instruments are available 24/7 to all trained and authorized users. - Instrument training is provided with no additional cost.
- Training materials are available online.
- Fast and easy equipment reservation and access is provided with the Facility Online
Management (FOM) system.
- Online data storage, secured access and data sharing.
- Instruments are regularly maintained by the staff.
- ADL users have access to over 50 instruments, all located under one roof.
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Consulting Services
- ADL’s team includes dedicated scientists and engineers with background in materials
science and engineering, physics, chemistry and mechanical engineering.
- The team has extensive experience in the electronics industry and academia. Some are
the leaders in electronics packaging research.
- ADL’s expertise is available to solve industry R&D and manufacturing problems.
- The ADL team provides consultation on technical matters such as appropriate techniques/instruments
to use for testing, appropriate sample preparation, data analysis and product and
process development.
- ADL’s team includes dedicated scientists and engineers with background in materials
science and engineering, physics, chemistry and mechanical engineering.
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Collaboration
- The ADL is available to collaborate on long-term and short-term projects on product,
process and materials R&D.
- Research in improvising existing techniques/instrumentation and developing new ones
to characterize newest technologies and meet customer needs.
- Over the years, ADL has collaborated with its partners on different fields ranging
from development of 2.5/3D electronic packages, Pb-free solders, temperature sensors
to quality control of connectors and cables.
- Some examples of major ADL collaborations with published research
- Cu wirebond reliability studies with ASE
- Two peer-reviewed journal articles and Two ECTC conference papers
- Two peer-reviewed journal articles and Two ECTC conference papers
- Cu wirebond reliability studies with ASE
- Testing of flash memory devices with NTSB
- Non-destructive evaluation of memory devices
- Studies of effects of x-ray exposure on flash memories - IMAPS symposium paper
- Non-destructive evaluation of memory devices
- Strain engineering on epitaxial BiFeO3 film with Tohoku University and Tokyo Institute
of Technology, Japan
- Six peer-reviewed journal articles and five conference presentations
- Six peer-reviewed journal articles and five conference presentations
- ADL also taps into faculty resources for consultation and collaborations as needed.
- The ADL is available to collaborate on long-term and short-term projects on product,
process and materials R&D.
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Training and Workforce Development
- ADL staff provides extensive user training with user-scheduled training sessions.
- ADL experts are also available for off-site training at customer locations on their
lab instrumentation and techniques of interest.
- ADL’s graduate assistants are given extensive training for working on industry-funded
projects to help them prepare for their industry jobs.
- ADL participates in community outreach programs by giving lectures in Binghamton University’s
graduate programs, lab tours and demos for local K-12 schools, Scouts and local residents
to promote awareness of the importance of research/careers in science, engineering
and mathematics.
- ADL staff provides extensive user training with user-scheduled training sessions.